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Brix Cider

Customer spotlight:

BRIX CIDER

How they got started:

Cider, Sweat, and Teamwork.

It began with Marie and Matt Raboin, as they embarked on the journey of realizing a shared dream called Brix Cider. Over the course of several years and numerous glasses of cider, the concept took shape. Support and assistance flowed in from friends and family, who generously dedicated their time and effort to tasks ranging from farm cleanup and tree planting to cider production and tasting.

In moments of need, reliable babysitters also played a crucial role. The venture would undoubtedly be adrift without the collective support received. Since the modest outset, a skilled team of individuals has joined the cause, contributing their expertise to nurture the growth of the business and turn the founders’ aspirations into reality.

In the heart of Wisconsin’s rich orcharding tradition, where weather whims make apple cultivation an intricate dance, Marie and Matt have added a unique twist. Recognizing that even the tastiest apples may fall short of today’s beauty standards, they’ve become champions for local orchards. By providing an outlet for second-quality apples that would otherwise be deemed losses, they’ve turned imperfection into opportunity.

With over 25 orchards, including their own, in their harvest mix, the Raboins view each apple’s quirks as a chance to infuse character into their small-batch ciders. They’ve found that imperfection is the secret ingredient, enhancing the depth of flavor in every sip. Each orchard contributes its own distinct characteristics and apple varieties, allowing for a vibrant palette of flavors. This diversity not only makes each batch unique but also opens the door to creative experimentation with other locally-sourced ingredients, harmonizing with the distinct flavor profile of each orchard’s harvest.

The Brix Cider team using their Microbottler solution to bottle their product “super-fast”! A three person team is a piece of cake with this set-up.

Brix Cider Website

43.008177,-89.738306

Brix Cider

BRIX CIDER
119 S 2nd St
Mt Horeb, WI 53572

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Check out our feature on the Buying Local Podcast!

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FEATURED! BUYING LOCAL WITH
SARATOGA BUSINESS REPORT


The Ultimate Beverage Solution: MicroBottler Seals it All.

Doug, Jordan, and Scott recently had the opportunity to talk to our good friend, Mike Nelson, of Saratoga Business Report & Five Towers Media, on an episode of the Buying Local podcast.

We talk about our range of bottling & canning solutions, how the Microbottler is so easily versatile and interchangeable, plus, how and why we are able to remain the most affordable beverage packaging solution on the market!

Make sure to give it a listen, and follow the Buying Local podcast on Spotify, Apple, Youtube, and all the good stuff here.

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Argyle Brewing

Customer Spotlight:

Argyle Brewing Company

How they got started:

From Home Brewer to Microbrewery

Argyle Brewing Company began when three local homebrewers with ties to the then dry town of Argyle banded together to establish a small state farm brewery in Washington County. Using local ingredients, the brewers at Argyle Brewing Company craft unique local beers that have gained popularity over the past few years.

With increased demand for their beers, the brewers at Argyle Brewing Company began searching for a way to bottle their beverages more efficiently. They discovered that finding a cost effective packaging solution for their beverages was not going to be easy. As a small-scale operation, they struggled to find a bottling or canning machine to fit their scale and their budget, let alone finding a solution that did both. In the end, the MicroBottler® All In One from DK Advanced Technologies was the ideal solution.

The MicroBottler® enabled Argyle Brewing Company to bottle and can their craft beverages more efficiently, which in turn allowed them to enter the bottled & canned beer market and broaden their distribution. As a cost-effective small-scale bottling solution, the MicroBottler® was a perfect fit for Argyle Brewing Company. Below is Matt Stewart from Argyle Brewing Company giving us his thoughts. 

Matt Stewart from Argyle Brewing Company talking about going from home brewer to micro brewery.

Microbottler

Here are a few things Matt felt were selling points for the Microbottler, brought to you by DK Advanced Technologies.

  • Unbeatable Customer Service

  • Cost Effective Option

  • Versatility

  • Made in the USA 

Argyle Brewing Company Website

Matt gives us a pretty good overview of adding the Microbottler and what it did for his business, his experience working with DK Advanced Technologies, why Made in the USA is important to him, and a little love for our customer service. 

43.094,-73.5053

Argyle Brewing Company

1 Main Street, Greenwich, NY 12834

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HAWK KNOB APPALACHIAN HARD CIDER

Customer Spotlight:

Hawk Knob Appalachian Hard Cider

How they got started:

Hand-crafted cider and mead, designed for taste and quality.

Josh grew up on the border of Virginia and West Virginia in a region of Appalachia called the Allegheny Highlands.  He is fond of telling folks that growing up there: “If you were old enough to chop wood and make hay, it meant that you were old enough to make and drink hard cider.” 

After many travels and ventures he used the GI bill to study Horticulture at WVU, during which time he also went overseas and studied oenology in Europe.  During this time hard cider really started to make a comeback, however, none of what was available resembled those natural barrel aged ciders of his youth.  With a deep desire to get back on the farm, and seeing a hole in the market, Josh put all his effort into what is now Hawk Knob.

At Hawk Knob they hope to provide more than the cider they make; they hope to share a little bit of their culture and Appalachian heritage. Since before, during, and after prohibition, hard cider has been made in their region and throughout much of Appalachia. Many of these ciders were made from heritage apple varieties, wild apples, or a combination of the two. More often than not, these ciders were fermented and aged in used whiskey and bourbon barrels.

While barrel aging and barrel influenced ciders are becoming more common these days, and considered by many to be a modern trend, this style of cider making is part of their cultural heritage. Much of what they do at Hawk Knob is an homage to the old-time cider crafters and their Appalachian roots. 

Joshua Benet – Founding Owner/CEO of Hawk Knob – giving a quick run down on his experience with our team. 

Microbottler

Here are a few things Josh felt were selling points for the Microbottler, brought to you by DK Advanced Technologies.

  • Unbeatable Customer Service

  • Cost Effective Option

  • Versatility

  • Made in the USA 

Hawk Knob Appalachian Cider Website

Sights and Sounds of the bottling process at Hawk Knob Appalachian Cider, using their Microbottler to package those tasty beverages!

43.094,-73.5053

Argyle Brewing Company

1 Main Street, Greenwich, NY 12834

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AUSPICIOUS BREW

Customer Spotlight:

Auspicious Brew

How they got started:

Kitchen Kombucha

Bri and Helen are both trained herbalists, seasoned gardeners, brewers, and service industry veterans with over 25 years of experience between them. Their extensive understanding of growing and preparing medicinal and culinary plants stems from formal herbal trainings and ongoing practice as herbalists in the community. Their shared insight of how herbs grow best and how and when to harvest seasonal edible plants is coupled with experience formulating recipes to best showcase the botanicals in each batch of our kombucha.

They got started at home in their kitchens, experimenting with fermentation. Brought together by a mutual love for wild and cultivated medicinal plants, they combined their crafts and started making kombucha. When they shared their brew with family and friends, the people wanted more!

Just a quick little video of the Auspicious Brew Crew using their Microbottler to bottle their Kombucha.

Microbottler

Here are a few things they felt were selling points for the Microbottler brought to you by DK Advanced Technologies.

  • Unbeatable Customer Service

  • Cost Effective Option

  • Versatility

  • Made in the USA 

Auspicious Brew Website

43.194,-70.8815

Auspicious Brew – 1 Washington Street Suite 1103 Dover, NH 03820

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Raquette River Brewing

Customer Spotlight:

Raquette River Brewing

How they got started:

From Home Brewers to Brew House. 

Raquette River Brewing is located in Tupper Lake at the crossroads of the Adirondack Mountains in Northern New York State. The brewery was founded in 2013 by natives Mark Jessie and Joe Hockey. What began as just two friends brewing together in a garage with a $4,000 home brew kit quickly transformed into a dream. After mastering their skill, they decided to make their dream a reality and open the doors on Balsam Street. Raquette River Brewing was born from a passion for craft beer and brewing. Brewing on a small scale affords the opportunity to experiment and innovate with a variety of ingredients, some local, some exotic.

They believe that every batch of beer should be as unique as the people enjoying it.

Mark Jessie Co-Owner of Raquette River Brewing Company telling us the story of how they went from Home Brewers to Brew House. 

Microbottler

Here are a few things Matt felt were selling points for the Microbottler brought to you by DK Advanced Technologies.

  • Unbeatable Customer Service

  • Cost Effective Option

  • Versatility

  • Local

Mark Jessie telling us a short story about how much having the Microbottler All-In-One helped them through the pandemic.

Raquette River Brewing Website

44.224,-74.4641

Raquette River Brewing

RAQUETTE RIVER BREWING
11 Balsam St #2
Tupper Lake, NY 12986 · USA

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City Scape Winery

Customer Spotlight:

City Scape Winery

How they got started:

From Hobby to Lifestyle.

City Scape Winery was born in Greenville, South Carolina in 2009. Owners Josh and Deb Jones are the youngest winery owners in the southeast. Here is their story:

It all started on a cold, rainy day in the fall of 2009. Stuck inside with nothing interesting to do, the pair decided to confront the issue of “boredom” head on and started to think of some creative things they could do.

Their minds went to the thought of making beer, as plenty of their friends were pursuing this as well, but they didn’t want to be like everyone else. Well, “How about wine?” Being raised near the Finger Lakes wine region in New York, the pair grew to have a passion for wine over the years. 

Naturally, they turned to YouTube tutorials on the winemaking process to see if they were ready to commit to the process. After doing research, they decided they were ready to take the plunge. They found a local winery and winemaking supply store near their home in Greenville, South Carolina. They pulled up to “City Scape Winery” and were greeted by owners Wayne and Anita Tamme. Hours later, they walked out with the proper wine making supplies and their first winemaking kit. Little did they know that this action would change their lives.

Josh Jones, Co-Owner of City Scape Winery discusses how the Microbottler with MicroCork has helped their business grow in Greenville, South Carolina.

Microbottler

Here are a few things Josh felt were selling points for the Microbottler brought to you by DK Advanced Technologies.

  • Perfect for Small Winery

  • High Production Rate

  • Great Customer Service

  • Reliable Machine

City Scape Winery Website

34.5794,-82.2908

City Scape Winery

CITY SCAPE WINERY
589 Dunklin Bridge Road
Pelzer, SC 29669 · USA

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Windy Brew

Customer Spotlight:

Windy Brew

HOW THEY GOT STARTED:

A Sunday Kind of Love.

Michelle and Bill Snyder, owners of Windy Brew, opened this family-run business with a passion, a garage, and a love for beer.  Starting out with a beer kit as a gift, turned into buying a kettle and going into a full-grain brewing hobby. 

Windy Brew was founded on Bill’s love of home-brewing beer in the kitchen on a Sunday morning. After visiting a brewery in Ohio where patrons could brew their own creations, they wanted to bring this experience back to New York as a weekend hobby. They transformed their garage into a brewery with an addition for a taproom and opened in March 2017. In 2020, Bill was unable to brew due to an injury — he taught the current Head Brewer, Russ the ropes, and Windy is now fortunate to serve both their creations to their customers!

After 6 years of operation and surviving the pandemic, Windy Brew was looking to start something new. Following the success of their Strykersville location, the team at Windy Brew has recently opened a second location in Batavia, NY! They’ve transformed a 2500 square foot space into a brewpub, which features 16 beers on tap made and packaged in their Strykersville location.

The team have continued to transform Windy Brew into a unique Western New York destination with their small-batch, one-of-a-kind beers!

Check out the video for their story and see how the  Microbottler has transformed their process.

Windy Brew website

  • 42.7701505,-78.435144

    Windy Brew Strykersville

    Windy Brew Strykersville
    733 Route 20A
    Strykersville, New York 14145

  • 42.9934,-78.1731

    Windy Brew Batavia

    Windy Brew Batavia
    56 Harvester Ave,
    Batavia, NY 14020

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Total Cost Involved

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TOTAL COST INVOLVED


The craft beverage industry is completely fixated on cans at the moment.

Whether your customers want them, or you just like them better for one reason or another, I think you should make sure you are looking at the total cost involved before you commit to a purchase of canning equipment.

Canning equipment runs the gamut from filling one can at a time by hand to piling up thousands of cans an hour. With this variation come a lot of differences in how complicated the equipment is and how difficult it can be to set up and operate. 

Some equipment will require professional installation and training of your folks on how to operate it. Make sure the prices you are looking at are complete, installed, trained up and ready to run. Another consideration here is turnover. If you have employees trained up to operate your canning line and they leave your employ, you will have to start that training process all over again, sometimes requiring you to pay a company rep to come out or take a lot of your time to train them.

The MicroFilling line of products are simple to setup and use. After watching a short video and running thru a simple training program that is printed in the owner’s manual, you are ready to fill bottle or cans (did I mention that we are the only packaging solution that does both?).

When looking at options remember that the time you spend setting up, tearing down, cleaning and adjusting your machinery is all time – and time is money. With our filling line the setup is simple, just plug it in, connect the air and CO2 lines and you are ready to fill. When you’re done, you rinse it off, blow it dry and you can tuck it away until next time.

Another consideration is floor space. Real estate taxes, HVAC, maintenance, insurance – you pay for every inch of floor space in your operation so look closely at the space commitment you will have to make to accommodate your canning line.

The MicroBottler with the modular canning attachment takes up less space than some pets. At less than 6’ long, and 2’ deep it will fit almost anywhere. With its wheeled base, you can roll it right up to your tanks on bottling day and when you are finished, cover it up and roll it right thru a standard doorway and store it anywhere. You can store it in a closet if you need to.

Some filling lines require complicated maintenance programs that take you or your employees away from the task at hand. With the MicroBottler there is almost no maintenance. Keep it clean and hit a few lubrication points with a grease gun and it’s good to go for next time. It’s a very durable and simple machine that wont have you doing complicated disassembly/cleaning/lubricating/reassembly procedures to keep it ready for use.

Parts availability is a common malady for some packaging lines but not with us. Unavailable parts cost you money in the form of down time and we understand this. Our machine was designed to use simple off the shelf parts when possible. We are not in the “Parts business” like some of our competitors, who base their business model on selling you parts down the road.

The owners manual of the MicroBottler contains parts breakdowns as well as part numbers and contact information for many commodity items (fittings etc.) so you can buy them directly from the same source we get them from. Several items may be available at your local hardware store. All of the other custom made parts are made in our shop and always in stock for quick shipment if you ever need parts support for your machine. 

Technical support is a sore subject with some people we have talked to after they purchased the wrong packaging solution. Some companies simply don’t support their product- which can cost you dearly. Some companies want to charge you to send someone out to work through your issues.

With the MicroFilling system, our tech support is always free and always ready to help you with anything that may arise. Whether you are having problems connecting your machine, difficulties dialing in your product fill or have questions about repairs or maintenance.

Even if you bought your machine years ago and you need us to talk a new employee through some sort of problems, we are always here to help – free forever.

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Seam Inspection

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SEAM INSPECTION


Packaged Cans Seam Inspection

With the can craze in full swing, we have more and more customers wanting to add the canning module to their MicroBottler, either when purchasing new or as an addition to their existing machine. We have the only system on the market that allows this, and we are quick to oblige them.

Seaming cans however, is not nearly as simple as crown capping bottles. Variations in cans and can ends require some minor adjustments at times, and unfortunately the only way to truly know if your seams need adjustment is to cut them open and have a look. This will require you to perform measurements and use tools you are not familiar with; but with some study and some practice you can handle this.

The internet is full of information on can seam inspection and, like any information gleaned from the internet, you should be sure to apply your common sense and verify it from several sources before taking it as gospel. Since can specs and lots of inspection information is readily available, I will just run down the way we inspect seams, which we think is a pretty no-nonsense system that anyone can do with a little practice.

There are three items you should buy to properly inspect your can seams: 

  • Dremel (or similar) tool with a fine-toothed metal cutting blade.
  • Vernier/dial/or digital calipers
  • Magnification eye loupe

Cans should be inspected periodically or anytime you suspect a problem with your seams.

First and Second operation thickness and height measurements can be taken from outside the can without cutting, so they can be easily monitored.

Take a systematic approach to inspecting can seams. Perform only operation one on a can and inspect that operation. Make any necessary adjustments (Lift pressure, operation one roll height and operation one thickness) and re-inspect until you are happy with the results before moving on to inspect operation two.

Make any necessary adjustments (operation two roll height and final seam thickness). Good resources for seam component descriptions and troubleshooting tips can be found at www.seamschool.com and www.doubleseam.com.  Seam integrity is your responsibility, do not assume that your seams are in spec just because they look good on the outside.

Can seams should occasionally be cut across the seam very carefully using a sharp, fine tooth metal cutting blade.  The desire is to have a seam which is viewable under magnification, without having been ground smooth and indecipherable.  A dull cutter will melt the aluminum, when cut correctly you will be able to see each layer as in the photos below. A set of calipers can then be utilized under magnification to roughly measure the various seam element dimensions.

Seam thickness should not vary more than .003” around the periphery of the can.

Seams should be smooth with no sharp edges or bumps/roughness present.

The below image is representative of a proper seam profile. There is a layer of sealant applied to can ends at the time of manufacture that will fill the area between the top rim of the cover and top rim of the Can Body (between the top and second layers in these images). It is important that this sealant be sandwiched tightly in this space. 


Copyright – SeamSchool.com

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